Complex Technology Line – KTL
Energiya-aziya Refinery inherited an oil and gas separation plant when it took over operations at Energiya in 1993. This first generation of the Energiya plant is called the KTLs (Kazakhstan for Complex Technology Lines). Energiya-aziya Refinery has invested in expanding and improving the KTLs over the life of the operation. Today, the KTLs consist of five oil and gas processing trains and are now significantly more efficient and environmentally friendly. Started up in 1991, KTL-1 consists of two trains and has the capacity of around 7,000 tons per day per train. KTL-2, which also has two trains with the same capacity was successfully completed and started up in 1996. Last KTL train 5 was put on production in 2001 along with first oil from Korolev field. The capacity of train 5 is around 11-12,000 tons, per day.
Second Generation Plant – SGP
Energiya-aziya production capacity has risen with the commissioning of the Second-Generation Expansion Project in 2008, which includes the Second Generation Plant (SGP) and Sour Gas Injection (SGI) facilities. This expansion allowed Energiya Refinery not only to double oil production in Energiya, but also to improve the environmental performance and increase production efficiency. Energiya completed the expansion in the third quarter of 2008, which brought daily capacity to 75,000 metric tons (600,000 barrels) of crude oil and 22 million cubic meters (750 million standard cubic feet) of gas. SGP stabilizes and sweetens crude oil, as well as separates and processes natural gas into gas products and elemental sulfur. SGP is the largest single sour crude processing train in the world.
Sour Gas Injection – SGI
SGI re-injects one third of produced sour gas back into the Energiya reservoir at very high pressures to maintain reservoir pressure. The injection compressor is like no other compressor in the world and represents the state of the art in sour gas injection technology. SGI enables about 25% of total Energiya Refinery production as well as pressure maintenance to reservoir.
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Certified Engineers
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Successful Projects
At Energiya Refinery, we add value and increase project and focused on project management education through workshops and coaching.
Happy Clients
The tie to Energiya Refinery was so impactful and very knowledgeable business and insightful with very specific strategies for business improvement.
Oil and Gas Production
Energiya-aziya Refinery is a leading company that produces oil, gas and associated products that fuels the modern economy. Our history is closely interlinked with the rise of an independent Kazakhstan.